Hybrid Retrofit System
Hybrid Retrofit System for Hydraulics Machinery
Hybrid Retrofit System for Hydraulics Machinery
Servo Hybrid System is a hybrid system composing of the most advanced DRIVE, MOTOR, PUMP and other parts adequate for injection molding machine, pressing machine and etc. It is an electric and hydraulic integrated system applied of the most advanced technology, achieving maximum power saving (75%↑), high precision, high responsibility and eco-friendly effect.
Servo hybrid system, which controls only the necessary pressure and speed at the perfect timing, has all of economic, technical and environmental effects with both of electric and hydraulic machine’s advantages.
- Advantages of electric machine : high precision control by CLOSED LOOP, etc.
- Advantages of hydraulic machine : high pressur maintenance, low preservation cost, etc.
By retrofitting hydraulic machine to hybrid machine, it can present the same advantages and effects of new hybrid machine by converting its performance, functions and features.
Product Applications
Hybrid Retrofit System has an innovative advantage and effect when it is applied to the machinery using oil pressure.
- Injection Molding Machine
- Hydraulic Presses
- Blow Molding Machine
- Hydraulics
- Pump Device
- Textile Machinery
- Machine Tools
- Marble Processing Machinery
- Metal Forming Machine
- Recycling Process
- Food Industry
- Factory Automation
Product Composition
Servo Drive
- Built with PID CLOSED LOOP control mode
- Full safety in operation
- High-precision, high power, high responsiveness from flow and pressure contro
Servo Motor
- AC SERVO MOTOR, high speed, high-torque power-transmission
- Low inertia of rotor, high responsiveness, the best radiant heat efficiency, low noise
Servo Pump
- Low noise servo pump
- High-speed driving achieving high efficiency
- Hydraulic pump revolutions linear control, low energy low speed/high pressure holding
Servo Hybrid Retrofit Business
• Comparison of Hydraulic System and Servo Hybrid System of Injection Molding Machine
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Conventional Hydraulic System |
Servo Hybrid System |
Configuration |
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Control Method |
- Controls PLC-Proportional control valves –OPEN LOOP Control
- Induction motor-vane, Gear hydraulic Pump
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- Controls PLC-Servo Drive-PID CLOSED LOOP
- Servo Motor – Servo-Hydraulic Pump
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Driving Principle |
- Operates electric motors and hydraulic pumps all the time (100%)
- Delivers required pressure and flow rate from proportional control valves
- Produces bypass waste of residual flow rate
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- Servo motor-pump sends only required flow volume-precision in output
- Controls direction switch of actuator in Direction Control Valve
- Controls required flow rate (Q) and pressure (P) feed back
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Main Characteristics |
- More than 50% in motor utilization rate during no loading
- Use high-capacity pump with 1200 rpm fixed motor
- 180ms in response time of electric proportional value speed control
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- No operation during no-loading (0~10rpm)
- Optimum pump as a 0~2300rpm servo motor
- Precision pressure, flow control in servo drive
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